Skip links

Moulding service

Moulding allows casters to replicate designs with consistency, precision, and detail.

How moulding works

We offer professional moulding services tailored to meet the needs of both large-scale production and bespoke jewellery pieces. Our moulding process is designed to capture every intricate detail of your original design, ensuring that each cast is a perfect replica.

Holding for Moulding

The moulding compound needs to be contained. We use aluminium frames in various sizes. First we attach a brass rod, called a sprue to the master. This is then fitted into the frame. For non-metal masters we use a wax sprue.

Sizing the Mould

To ensure the best results, the correct moulding frame is carefully selected to give a healthy volume of moulding compound around the master. This is crucial to good casting. See the *diagram at the bottom of this section. We'll always provide you with the most economical sized mould.

Types of Moulding Compound

There are two different types of moulding compound - hot (vulcanised) and cold (RTV). Basically the hot moulds are for metal masters and all the rest can be done at room temperature. The hot moulds are based on a rubber compound that is heated, under pressure to vulcanise into a solid, rubber mould. The cold moulds are a two part liquid which cures at room temperature to give us a solid mould. All moulds shrink, some less than others. The one that shrinks the least is a vulcanised mould using our proprietary compound - less than 2% followed closely by RTV - less than 4%. The most commonly used rubber moulds tend to have a shrinkage rate around 6%. These are not hard-and-fast percentages, every piece experiences different shrinkage rates.

Opening Moulds

The cured mould is removed from the moulding frame. The master is removed by cutting a slit all round the rubber block. Done with a scalpel, it's tricky stuff. The joint line does not need to be flat so we cut lugs on either side of the injection hole. That helps to mould to close into a perfect fit. On top of that the side cuts are zig-zag and the back edge is left uncut, like a book. So, in theory, the mould should close together perfectly. But sometimes it doesn’t and that leaves a fine line round the wax . If we spot it the wax is rejected and we try again .To remove the part line completely is almost impossible. But we do try!

Team photo

Got something for us to cast?

Start your order below or get in touch to discuss your jewellery casting needs.

This website uses cookies to improve your web experience. See our Privacy Policy for more information.